Quality Assurance
We have a rich history of supplying critical engine components globally for customers like Caterpillar, DAF Trucks, Hino Motors, Ashok Leyland, VECV among others. We are committed involving all employees through quality management system as per ISO 9001:2015 in order to have continual improvement in performance of organization with focus on excellence.
IATF 16949:2016 under progress.
Quality Equipment
CMM - Brown and Sharp
Range: 800 x 1000 x 600 mm
Least Count: 0.002 micron
Measures: Position, Concentricity, CD, Perpendicularity, Roundness, etc.
Contour Tracer - Mahr
Range: 140 mm X axis, 60 mm Y axis
Least Count: 0.01 micron / 0.00001 mm
Measures: Radii, Chamfers, Inclination, Parallelism, Linear Distance
Profile Projector
Range: 200 mm x 100 mm
Least Count: 1 micron / 0.001 mm
Measures: Linear Distance, Angle, Radius
Roundness Tester - Mahr
Range: 250 mm Z axis, 150 mm X axis
Least Count: 0.01 micron / 0.00001 mm
Measures: Roundness, Cylindricity, Straightness, Angularity, Perpendicularity
Millipore Testing with LEICA
Filter Paper Size 90 mm, 1.25 micron
LEICA Auto-Inspection Microscope
Least count: 0.5 micron with particle type, size and count.
Production Line Gauges and Instruments
Thread Ring Gauge, Plug Gauge, Air Plug/ Ring Gauge, Vernier Calliper, Micrometer, PCD Micrometer, Bench Center, etc.
Quality Systems
1
APQP and PPAP Documentation
Advanced Production Quality Planning is done and all production and development PPAP documentation done as per IATF.
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Control Plan, Work Instructions, Set up checksheets and Statistical Process Control maintained to ensure consistent quality.
2
Quality Traceability
Job Card system along with process data documentation ensures complete traceability from mother coil to final product.​
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FIFO (First In First Out) system is maintained for Raw Material and Finished Goods
3
Quality Consistency
Use of Poka Yoke, Variable and Attribute Gauges, SPC at all workstations to ensure process quality.
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Regular training to personnel to ensure ZERO DEFECT and FIRST TIME RIGHT